Hyundai spare parts: repair Hyundai: toothed drive belts

1 - a bolt, 20-27 Н•м;
2 - a spring of the mechanism of a tension;
3 - a roller of a tension of a gear belt;
4 - the free party of a gear belt;
5 - a bolt, 80-100 Н•м;
6 - a camshaft pulley;
7 - an adjusting pin; 8 - the party of a tension of a gear belt;
9 - an adjusting label (index) on a forward cover;
10 - an adjusting label on a pulley of a cranked shaft;
11 - a pulley of a cranked shaft.



Removal
PERFORMANCE ORDER
1. Los a bolt of fastening of a pulley of the water pump.
2. Los a bolt of fastening of the generator.
3. Remove a pulley of the water pump and a belt.
4. Remove a pulley of a cranked shaft.
5. Remove a casing of a gear belt.

6. Move a roller of a tension of a gear belt to the water pump and temporarily fix it in this position.
7. Turn out a bolt of fastening of a pulley of a camshaft.
8. Remove a camshaft pulley.
9. Remove a gear belt.

The prevention

Note a direction of rotation of a gear belt for its repeated installation in initial position.
10. Turn out a bolt of fastening of a pulley of a cranked shaft. Remove a pulley of a cranked shaft and the plug.
11. Remove a roller of the mechanism of a tension of a gear belt.



Check
The prevention

Strongly do not bend a gear belt and do not change a direction of its rotation. Do not allow oil and lubricant to contact with a gear belt as it will lead to its destruction.



PERFORMANCE ORDER
1. Check up a gear belt on absence of damages, deterioration, stratification, cracks on teeths and in the basis of teeths, and also on defects at end faces and a belt underside.
2. In the presence of following defects replace a gear belt

Pulleys and roller of the mechanism of a tension of a gear belt
PERFORMANCE ORDER
1. Check up pulleys of distributive and cranked shaft, a roller of the mechanism of a tension and a single pulley on absence of non-uniform deterioration, cracks and damages.
2. Check up ease and smoothness of rotation of a roller of the mechanism of a tension and a single pulley, and also absence of extraneous noise at rotation.



Installation of the mechanism of a tension of a gear belt
PERFORMANCE ORDER
1. Temporarily fix the mechanism of a tension of a gear belt in the taken away position as it is possible more close to the water pump.

2. After installation of the mechanism of a tension adjusting labels on pulleys of distributive and cranked shaft should be combined with indexes.
Turn a cranked shaft of the engine so that the piston of the first cylinder was established in ВМТ in a compression step.



PERFORMANCE ORDER
The prevention

Be convinced, that the plug is established correctly, thus the facet should be from the forward party of the engine.
1. At installation of a pulley of a camshaft the adjusting pin should enter into a pulley aperture.
2. Establish a gear belt so that to exclude its sagging from a tension.

Hyundai spare parts: Forward cover and the oil pump

1 – a stopper, 40–50 Н•м;
2 – a sealing ring;
3 – плунжер;
4 – a bolt, 12–15 Н•м;
5 – a forward sealing ring;
6 – a forward cover;
7 – an internal gear wheel of the oil pump;
8 – an external gear wheel of the oil pump;
9 – a cover of the oil pump;
10 – a lining;
11 – a lining;
12 – Oil gathering a tube;
13 – a bolt, 15–22 Н•м;
14 – the oil pallet;
15 – the oil filter.

The prevention

At stopper installation it is necessary to use a new sealing ring.
Removal
PERFORMANCE ORDER
1. Remove a gear belt.
2. Turn out all bolts of fastening of the oil pallet.
3. Remove the oil pallet.
4. Remove the oil filter.
5. Remove a forward cover hyundai factory part from the block of cylinders.
6. Remove a cover of the oil pump.
7. Remove internal and external gear wheels of the oil pump from a forward cover, preliminary having noted their mutual position.
8. Turn out a stopper and remove a spring andплунжер.



Check
PERFORMANCE ORDER
1. Check up a forward cover on absence of cracks or damages and if necessary replace it.
2. Check up a forward sealing ring on absence of deterioration or damage of working edges and if necessary replace it.
3. Check up a condition of the oil pallet and if necessary replace it.
4. Check up the mesh oil filter on absence of damages and if necessary replace it.
5. Check up a forward cover on absence of deterioration or damages to places of contact to gear wheels of the oil pump and if necessary replace it.
6. Check up a condition of the safety valve established in a forward cover.
7. Check up the form and absence of damages of a spring of a safety valve.

Length of a spring a free condition: 46,6 mm
Length under loading: 6,1 kg / of 40,1 mm
8. Check up absence of deterioration or damage of teeths of gear wheels of the oil pump.


9. measure a backlash between a gear wheel of the oil pump and a nest in a cover.

Maximum permissible backlash of an external gear wheel of the oil pump: 0,12–0,18 mm


10. measure a hyundai parts catalogue backlash between teeths of gear wheels of the oil pump.

Maximum permissible backlash between teeths of gear wheels of the oil pump: 0,001–0,003 mm
11. By a metal ruler and measure a lateral backlash of gear wheels of the oil pump.

Maximum permissible hyundai factory part lateral backlash of rotors of the oil pump: 0,04–0,06 mm


Installation of a forward cover
PERFORMANCE ORDER


Establish a forward cover with a new hyundai parts catalogue lining and fix bolts, having tightened their demanded moment.

Length of bolts: And – 25 mm; In – 28 mm; With – 45 mm; D – 60 mm; the inhaling moment – 12–15 Н•м



Installation of a forward oil sealing ring
PERFORMANCE ORDER
1. Check up a forward sealing ring on absence of hyundai car parts deterioration or damage of working edges and if necessary replace it.
2. Check up a condition of the spring ring which hyundai parts oem are pressing out working edges of a sealing ring.


3. Grease an external surface of a new sealing ring with engine oil. The special tool 09231–22100 or the plug of hyundai factory part the corresponding diameter establish a sealing ring on a cranked shaft to a contact of a forward cover.
4. The special tool 09231–22000 establish a sealing ring against the stop in a nest of a forward cover


5. Establish a pulley of a cranked shaft, a gear belt and a pulley of a cranked shaft.
6. Establish the oil filter.
7. Clear of the rests of an old lining interfaced original hyundai parts surfaces of the oil pallet and the block of cylinders.


8. Put a continuous layer of hermetic in diameter of 4 mm on an interfaced surface of the oil pallet. Round apertures for bolts hermetic have from the inside. After hermetic drawing it is necessary to establish the pallet no more than in 15 minutes
9. Establish the oil pallet on hyundai parts oem the block of cylinders and fix bolts.

The inhaling moments: 6–8 Н•м



Installation of the oil pump
PERFORMANCE ORDER
1. Establish external and internal gear wheels of the oil pump in a forward cover.
2. Establish a cover of the original hyundai parts oil pump and fix its bolts. After a tightening of bolts be convinced, that gear wheels are turned easily and smoothly.

The inhaling moments: 6–9 Н•м
3. Establish a safety valve, a spring and turn hyundai car parts a stopper, having tightened its demanded moment. Before installation grease a safety valve with engine oil.

The inhaling moments: 40–50 Н•м

Hyundai spare parts: The air filter (ACL)

1 – the resonant chamber;
2 – an inlet air branch pipe;
3 – a cover;
4 – a filtering element of the original hyundai parts air filter; 5 – the case of the air filter;
6 – a bolt, 8–10 Н•м;
7 – a bolt, 4–6 Н•м;
8 – the resonant chamber.


Removal
PERFORMANCE ORDER
1. Remove the inlet air branch pipe hyundai car parts connected to the air filter.
2. Remove a hose of an hyundai parts oe air inlet from the air filter.
3. Remove a cover of the air filter and filtering element hyundai factory part
of the air filter.


4. Turn out bolts and remove the case of the air filter.

Check
PERFORMANCE ORDER
1. Check up the case of the air filter and a cover on absence hyundai parts oe of deformations, corrosion or damages.
2. Check up an air line on absence of damages.
3. Check up the original hyundai parts resonant chamber on absence of deformation or damages.


4. Check up filtering element of the air filter on absence of excessive pollution, damage or hit on it oils. For clearing of a filtering hyundai car parts element use compressed air, hyundai parts catalogue submitting it from the interior of a filtering element. If necessary, replace filtering element of the air filter.
5. Check up the case of the air filter on absence of pollution or damage.

Installation

Installation is spent to hyundai factory part
sequences, return to removal.

Hyundai spare parts: Check of a tension of a gear belt

PERFORMANCE ORDER
1. Turn a cranked shaft in a direction hyundai parts catalogue counter-clockwise hyundai parts oem in position on 90 ° before ВМТ, as is shown in drawing.
The prevention

Be convinced, that valves are adjusted properly.


2. By device BORROUGHS BT-33-73F measure a tension original hyundai parts of a gear belt in the middle of the tension party.

Belt tension on the cold engine of 9,5-16,5 kg
The prevention

Measuring support of the hyundai parts oem device establish in the hyundai car parts basis of teeths of a belt, and a measuring tip - in the middle, from a belt underside

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